Description

Parameter

1.  Screw Feeder

Diameter of pipe:100mm

Pipe length:6m

Volume of the tank:150kg

Motor Power:2.2kw

Tank Material:Stainless steel

2. SJSZ110/220 Double Screw Extruder                   

Extruder Capacity

1000Kg/h

Main motor

200kw AC Siemens

Voltage

380 V50HZ or Customized

Power

200KW

Speed

30-1500rpm

Host motor inverter

200KW ABB

Central Height  

1000mm

Screw and barrel （Guangyou）

Material

38GrMoAlA, nitriding

Nitride thickness

0.6~0.7mm

Surface hardness

HV>=940

Brittleness

≤ 2 degree

Finish degree

0.8

Cylinder type

Two-section type,the front section is inlaid

Diameter of screw

110/220mm

Meshing type of screws

Conical meshing

Screw speed

3~32rpm

Temperature control module

6 zones for barrel, 1 zone confluence core, 10 zones for mould

Heater &Cooler

Heater

Cast-aluminum heater

Heating zones

6

Barrel heating power

105kw

Range of temperature control

50-300℃

Barrel cool way

Fan

Cooling sections

5 section of air cooling

Fan power

0.55KW * 5

Core of the confluence

Connection sleeve of the head

45#forge piece,the surface of runner is treated

Connection mode of head and T-die

Flange type bolt connection

Vacuum Degassing part

Vacuum Pump

Water ring vacuum pump

Pump power

5.5kw

Vacuum degree

0-0.075 mpa

Feeding Hopper

Power of feeding motor

2.2kw

Speed of feeding motor

10-1500rpm

Feeding inverter

2.2KW ABB

Speed of feeding screw

1-40rpm

Motor Speed Control mode

Variable frequency speed regulation

Gear Box(Deling)

Gear

Hard tooth surface (20CrMnTi)

Safeguard of screw  

with safeguard device for screw

Reduction box

Gear reduction

Electrical Brand

Operate Panel

Siemens PLC

Contactor

Schneider

Main motor

Siemens BEIDE

Transducer

200KW ABB

Main motor Electric control cabinet

monocoque

Main electrical component

Schneider

Line of main power

Three-phase five-wire system

3). Extrusion Die                                        

Heating zones :10

Heating power:25kw

Width:1050mm

Clothes rack type die

Die opening :2~10mm

Heating method :stainless steel electric heating rod

Die supporting trolley

4).4-roller calender                                    

Pattern film unreeling device

Weighting type sensor

yes

Tension controller

auto tension control

Synchronous film feeding devices

Feed roller diameterφ100，transducer PID Automatic tracking

The motor power：0.37kw

Magnetic powder brake

2sets

Pneumatic core shaft

2pcs

Leftward & rightward regulation

Automatic deviation rectifier /manual

Wear layer unreeling device

Weighting type sensor

yes

Tension controller

auto tension control

Magnetic powder brake

2sets

Pneumatic core shaft

2pcs

Leftward & rightward regulation

 manual

4-roller callender

Diameter of roller

Φ500mm

Length of roller

1500mm

Thickness of hard chromium

0.08-0.12mm

Bearing block

Steel forging

Roller cylinder spacing regulation

Electromechanical type

Regulation range

0-50mm

Rotating joint 

1 inch , 8pcs

Bearing block

High-load high temperature resistant

Transmission motor

1.5 KW

Horizontal speed reducer

4 sets

Electric control cabinet

monocoque

PLC

Siemens

Main electrical component

Schneider

Line of main power

Three-phase five-wire system

Moving motor

1.5kw

Transducer  

ABB

4-roller oil heating system

Oil pump motor

2.2KW*4

Heating unit

Stainless steel electric heating rod

Power of heating

15KW*4

Heat conducting medium

High temperature heat conduction oil

Cooling medium

Soft water

Temperature control accuracy

+-1℃

5) . Cooling bracket

Length:12000 Width:1500mm

Material of carrier roller ：Stainless steel tubes

Quality of carrier roller ：32pcs

Cutting mechanism：Blade type

Blade：T-shape

Dimension control：Dividing rule

Wind curtain machine：200W*6

6.)Hauling machine:

rubber roller haul, pneumatic control

Infrared safety protection

Rubber roller:Φ240mm

Air cylinder:QGS100*60

speed : 0-4m/min

Inverter:ABB

Control unit:Individually adusted or synchronously

adjusted

7.)Cutter with auto counter

Motor:4kw brake motor

Infrared safety protection

8.）Plate lift device

With turning plate grasping plate, the alternating stacking of sheet metal is realized.

1. Mechanical structure: 200*150*3.5 square tube, synchronous belt synchronous wheel drive.

Arc gear train running smoothly, double-belt lifting device

2. Control system:

PLC touch screen control, counting control, PLC brand: Mitsubishi

3. Sensor System: Photoelectric Switch tube and Proximity Switch Brand Omron

4. Motion control system:

Horizontal and Vertical Walking Reducer: Turboworm Reducer

Horizontal walking servo motor control, accurate positioning, power 0.75 kw

Vertical walking motor 1.5 kw, frequency conversion control

5. Electrical control system:  Double safety protection measures are adopted in all detection and protection.

Inverter Brand: ABB/Anchuan

Contactor, Intermediate Relay Brand: Schneider

Towed cable: national standard high-speed moving cable,

6. Pneumatic control system:

Vacuum Generator: Imported Brand SMC

Oil-Water Separator: Full Pressure Automatic Drainage Type, Brand: Shannais, Taiwan

 Vacuum chuck: high quality silicone chuck, diameter 100mm